High-Performance Rubber Rollers for Industrial Applications
A rubber roller is a very essential component of machines used in material handling, pressing, coating, laminating, conveying, printing, and processing of various materials. With the right roller, it will be possible to have uniform contact pressure, controlled gripping, smooth material movement, and maintenance of the quality of products in continuous production.
Advance Rubtech (I) Private Limited is a leading manufacturer of rubber rollers in various sizes, rubber compounds, hardness, surface finish, and core materials. Our product line includes industrial rubber rollers, printing rollers, synthetic rubber rollers, PU rollers, bow expander rollers, ebonite rollers, NIP rollers, and others.
Being an experienced rubber roller manufacturer, we emphasize accuracy of dimension, proper bonding of rubber, balanced manufacture, surface finishing, and material selection according to application. The rollers can be made as per drawings, samples, dimensions, operating conditions, or other customer requirements.
The solutions provided by us find application in printing, packaging, textiles, paper, plastic, foil, metal, leather, tyre tubes, rice milling, lamination, and other industries.
What Is a Rubber Roller?
A rubber roller is made up of a cylindrical machine component that consists of a core, which is usually made of metal or any other material, wrapped with an appropriate rubber compound. In some applications, this rubber compound provides properties such as friction, cushioning, pressure, abrasion resistance, chemical resistance, heat resistance, and controlled contact with the surface.
The core of the rubber roller could be constructed from mild steel, stainless steel, aluminum, PVC, or any other appropriate material, depending on the operating environment of the rubber compound which could be nitrile, EPDM, silicone, neoprene, polyurethane, and printing rubber, among others.
Rubber Roller should have been well-designed in order to keep the material in a steady motion. The diameter, length, hardness, rubber coating thickness, finish, balancing, among others, of Rubber Roller should be appropriately chosen according to the machine and process.
Printing Rubber Roller Manufacturer
For printing processes to be achieved, rollers that should remain under consistent pressure, good contact, and rotation must be used. Any slight difference in the size, hardness, surface finish, or concentricity of the rollers can impact negatively on the printing process.
As a printing rubber roller manufacturer, Advance Rubtech Private Limited manufactures rollers used for various printing purposes, including machines used in flexographic and rotogravure applications. The impression rollers, glue rollers, pressure rollers, and other printing-related rollers can be manufactured as per the machines.
The material of the rubber will depend on several aspects, including the presence of ink or adhesives, speed, temperature, pressure, the materials to be printed, and the nature of the surface.
Features
- Long-lasting
- Low maintenance
- Smooth rotation
- Heat-resistant
- Custom sizes
- Precise finishing
Key Features
Why Choose Us?
Customized Specifications
We offer customization in all conceivable specifications of size, hardness, and surface finishing.
Quality Standards
Manufactured using high-quality raw materials and rigorously tested to conform to the standards of quality prevailing nationally and internationally.
Built for Hard Work
Designed to perform under tough conditions, giving you consistent gripping performance all the time.
Money Saving
Quality durability available at affordable prices, enabling you to reduce maintenance expenses without compromising quality.
Technical Specifications
| Details | Specifications |
|---|---|
| Product Name | Rubber Roller |
| Core Material | MS (Mild Steel), SS (Stainless Steel), Aluminium, PVC |
| Rubber Cover Material | Printing Rubber, Nitrile (NBR), EPDM, Silicone, Neoprene, Polyurethane (PU) |
| Rubber Hardness | 20 to 100 Shore A |
| Roller Diameter | 25 mm to 600 mm (Custom Sizes Available) |
| Roller Length | Up to 6000 mm (Custom Lengths Available) |
| Surface Finish | Ground, Polished, Matt, Grooved, Smooth, Textured |
| Coating Thickness | 3 mm to 25 mm |
| Concentricity Tolerance | ± 0.02 mm or As Required |
| Temperature Resistance | -40°C to +250°C (Depends on Rubber Type) |
| Chemical Resistance | Acid, Alkali & Solvent Resistant Options Available |
| Applications | Printing, Packaging, Textile, Paper, Steel, Wood, Lamination & More |
| Customization | As per Drawing / Sample / Specifications |
| Standards Followed | ISO 9001, DIN, ASTM (Where Applicable) |
| Load Capacity | Up to 5 Tons (Depends on Size & Core) |
| Speed Capability | Up to 2500 RPM (Application Based) |
| Color Options | Black, Red, Blue, White & Custom Colors |